If the stitches are jammed onto the needle they have a tendancy to ruffle the cast on edge, no matter what cast-on is used. Even more so if the cast-on edge is narrow. That's why I ended up knitting several rows of stockinette in waste yarn. That gave my "cast-on row" some bulk and weight, and helped sort out the ruffle
Now most people will disagree with me on this one. DPN fear runs deep. But I at least find it far easier to tame an in the round cast-on row if it has been done on several smaller straight needles than on one circ (or two circs). A couple of factors here get in my way with the circs. First, even if they've been carefully de-kinked using the hot water method, they still curve. Second, they are not uniform in girth around their entire circumference. Stitches twist more on the skinny cable part than they do on the fatter business ends of circs. Using DPNs all the stitches are held on areas of uniform thickness. I usually cast onto my DPNs in sequence, then lay the entire work out flat on the table, in a rough circle, making sure each needle's cast-on edge is turned to the inside of the circle. On DPNs that edge stays where I want it, held in place by friction on the needle's thickness. Circs aren't as easy to sort out this way. The stitches on the skinny part twist every which way, and the springy cable parts themselves rebel at neat alignment. Keeping two circs in proper orientation is even harder.
The bigger the piece, the harder it is to keep the stitches in alignment. The hardest circular cast on I ever did was on a cardigan I knit for my grandmother. It was black, with an originalstranded pattern in white in the traditional Fair Isle yoke area. It was also in fingering weight acrylic (a slippery yarn) as she specified "easy care" for the gift. At 8 spi I had something like 340 stitches around. And around. And around...
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